The Model RAD four-speed transmission can be identified by the identification tag.
This tag is located under the lower left side extension housing to transmission case
retaining bolt.
The Model RAD four-speed transmission is of the fully sychronized type with all
gears except the reverse gear being in constant mesh. All forward-speed changes
are accomplished through forged blocker ring synchronized units.
The constant mesh gears, that is, the input shaft gear, the three other forward
gears on the output shaft, and the corresponding gears on the countershaft gear,
are helically cut. The reverse gear on the contershaft gear has straight-cut spur
teeth which mesh, through an idler gear with spur teeth on the outside of the
first-second gear synchronizer sleeve.
Gear selection is by means of a floor shift lever. The shift lever is attached
directly to a single selector rail, which has the selector lever assembled to it,
and is mounted in the transmission. Movement of the shift lever, and thereby the
selector rail, causes the selector lever to locate in the appropriate selector fork
and move it to the required position. Movement of the first-second or third-fourth
selector fork causes the appropriate synchronizer sleeve to move as necessary to
engage with the dog teeth on the required gear.
When reverse gear is required, movement of the reverse selector relay lever draws
the reverse idle gear into mesh with both the reverse gear on the countershaft gear
and on the output shaft.
Engagement of two gears at once is prevented by means of a selector interlock plate
pivoted in the transmission cover. This plate engages with the selector forks that
are not in use, and holds them positively in the disengaged position. The selector
forks are not attached to the selector rail. The first-second and third-fourth
forks, while they are mounted on the rail, are free to slide.
ITEM | PART NAME | REQD. | ITEM | PART NAME | REQD. |
1. | CASE ASSY. - TRANS. | 1 | 47. | LEVER-TRANS. REV. GEAR SHIFT RELAY | 1 |
2. | CASE - TRANS. | 1 | 48. | FORK- TRANS. REVERSE GEAR SHIFT | 1 |
3. | MAGNET - TRANS CASE CHIP | 1 | 49. | SPRING-TRANs. SHIFTER INTERLOCK | 1 |
4. | NUT SPRING 9/64 | 1 | 50. | PLUNGER-TRANS.MESHLOCK | 1 |
5. | PIN-3/16 DIA. X 13/16 ROLLED SPRING | 1 | 51. | SCREW-M12 X 10 ROUND HEAD FLAT | 1 |
6. | LEVER ASSY..TRANS. GEARSHIFT SHAFT OFFSET | 1 | 52. | PLATE-TRANS. GEAR SELECTDR INTERLOCK | 1 |
7. | LEVER-TRANS. GEARSHIFT SHAFT OFFSET | 1 | 53. | SCREW & WASHER ASSY. M10 X 30 HEX. HEAD | 5 |
8. | PIN-TRANS. GEAR SHIFT SHAFT OFFSET LEVER | 1 | 54. | PLUG -3/4 DIA. WELSH TYPE | 1 |
9. | SHAFT-TRANS. SHIFTER | 1 | 55. | SHAFT-TRANS. INPUT | 1 |
10. | SEAL-O.RING | 1 | 56. | ROLLER-TRANS. M'SHAFT BEARING | 15 |
11. | GEAR & BUSH. ASSY.-TRANS. REV. IDLER SLIDING | 1 | 57. | BEARING ASSY.-TRANS. M/D GEAR BALL | 1 |
12. | GEAR-TRANS. REV. IDLER SLIDING | 1 | 58. | RING-M/D GEAR BRG. RETAINING SNAP | 1 |
13. | BUSHING-TRANS. REV. IDLER GEAR | 1 | 59. | RING - 1.00 RETAINING | 1 |
14. | PIN-TRANS. REV. GEAR SELECTOR FORK PIVOT | 1 | 60. | SEAL-TRANS. SHIFT SHAFT | 1 |
15. | RING-7/16 RETAINING | 1 | 61. | GEAR-TRANS. 1ST SPEED | 1 |
16. | PIN-1/4 X 1 SPRING | 1 | 62. | CLIP-SPARK CONTROL SWITCH WIRE RET. | 1 |
17. | SHAFT-TRANS. REVERSE IDLER GEAR | 1 | 63. | GEAR-SPEEDOMETER DRIVE | 1 |
18. | GEAR-TRANS. COUNTERSHAFT | 1 | 64. | EXTENSION ASSY.-TRANS. | 1 |
19. | ROLLER-TRANS. C'SHAFT GEAR BEARING | 50 | 65. | EXTENSION-TRANS. | 1 |
20. | WASHER-208/.918 FLAT | 1 | 66. | BUSHING. TRANS. EXTENSION | 1 |
21. | WASHER-TRANS.C'SHAFT GEAR THRUST | 1 | 67. | STOP-TRANS. GEAR SHIFT LEVER REVERSE | 1 |
22. | COUNTERSHAFT-TRANSMISSION | 1 | 68. | GASKET-TRANS EXTENSION | 1 |
23. | SHAFT ASSY.-TRANS. OUTPUT | 1 | 69. | SEAL ASY.-TRANS. EXTENSION OIL | 1 |
24. | SHAFT-TRANS. OUTPUT | 1 | 70. | PLUG-TRANS. EXTENSION | 1 |
25. | HU8- TRANS. SYN. 1ST & 2ND GEAR CL. | 1 | 71. | RETAINER-TRANS. INPUT SHAFT GEAR BRG. | 1 |
26. | SHAFT & GEAR ASSY. - TRANS. OUTPUT | 1 | 72. | SEAL ASSY.-TRANS. INPUT SHAFT OIL | 1 |
27. | GEAR-TRANS. REVERSE SLIDING | 1 | 73. | GASKET-TRANS. INPUT SHAFT BRG. RETAINER | 1 |
28. | INSERT-TRANS. SYNCHIRO HUB | 3 | 74. | BOLT M8 X 20 HEX HEAD - LOCK | 4 |
29. | SPRING-TRANS. SYNCHIRO RETAINING | 1 | 75. | GASKET-TRANS. CASE COVER | 1 |
30. | RING-TRANS. SYNCHIRO BLOCKING | 1 | 76. | COVER-TRANS. CASE | 1 |
31. | RING-TRANS-2ND SPEED GEAR RET. SNAP | 1 | 77. | SCREW-M6 X 20 HEX. HEAD | 8 |
32. | GEAR.TRANS. 2ND SPEED | 1 | 78. | BOLT-M6 X 32 HEX. WASHER HD. SHOULDER | 1 |
33. | WASHER-TRANS. 2ND SPEED GEAR THRUST | 1 | 79. | PLUG-1 2-14 PIPE (FILLER) | 1 |
34. | PIN - 1/8 x 3/8 ROLLED SPRING | 1 | 80. | BUSHING-TRANS. GEAR SHIFT DAMPER | 1 |
35. | GEAR-TRANS. 3RD SPEED | 1 | 81. | NUT-HEXAGON | 1 |
36. | SYNCHRONIZER AssY. -3RD & 4TH SPEED | 1 | 82. | SWITCH ASSY. BACK-UP LAMP | 1 |
37. | HUB- TRANS. SYNC. 3RD & 4TH GEAR CLUTCH | 1 | 83. | SWITCH ASSY. TRANS. SEAT BELT WARNING SENSOR | 1 |
38. | INSERT-TRANS. SYNC. HUB | 3 | 84. | TAG TRANS. SERVICE IDENTIFICATION | 1 |
39. | SLEEVE-TRANS. 3RD & 4TH GEAR CLUTCH HUB | 1 | 85. | WASHER-TRANS. 1ST GEAR THRUST | 1 |
40. | SPRING-TRANS. SYNCHRO. RETAINING | 1 | 86. | BALL-.25 DIA. | 1 |
41. | RING-TRANS. SYNCHRO. BLOCKING | 1 | 87. | SCREW&LOCKWASHER ASSY. M12 X 40 | 4 |
42. | RING-TRANS. MID GEAR BRG. SHAFT-SNAP | 3 | 88. | ARM ASSY TRANS. CONTROL SELECTOR | 1 |
43. | FORK-TRANS. 1ST & 2ND GEAR SHIFT | 1 | 89. | ARM-TRANS. CONTROL SELECTOR | 1 |
44. | FORK-TRANS. 3RD & 4TH GEAR SHIFT | 1 | 90. | PIN-TRAN1. GEARSHIFT | 1 |
45. | LEVER ASSY.-TRANS. REV. GEAR SHIFT RELAY | 1 | 91. | PLATE-TRANS. GEARSHIFT SELECTOR ARM | 1 |
46. | RING.-TRANS. REV. GEAR SHIFT RELAY LEVER | 1 | 92. | INSERT-TRANS. GEARSHIFT FORK | 4 |
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